INDUSTRIAL BOILER & MECHANICAL
Boiler Combustion Services

Boiler combustion services

 

Minimize downtime and extend the life of your boiler.

Maintaining proper efficiency of your combustion equipment helps avoid unnecessary downtime and helps to extend the equipment’s lifespan. The IB&M Combustion Services division is well-versed in all areas of combustion service and can quickly pinpoint and remedy a combustion problems in emergency situations when production time is critical.

 

Regular service and tune-ups by IB&M’s skilled professionals can help save your business money, meet and exceed code standards and possibly avoid shut downs or major repairs. With monthly and quarterly contacts, IB&M Boiler Combustion Services include:
 

  • Boiler Tuning
  • Boiler Inspection
  • Boiler Efficiency Optimization
  • Boiler Safety Shut-Off Verifications
  • Low Water Control Test
  • Positive Gas Valve Shut Off Testing

 

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Boiler Combustion & Safety Checks

Monthly Combustion Service

Our monthly service consists of checking the vital components of combustion that are critical for safe and efficient operation.  These items are checked at low-fire, 25% firing, 50% firing range, 75% firing range and 100% firing range. The following information will be checked and adjusted at these ranges:

 

  1. Percent 02
  2. Percent CO2
  3. Percent Excess Air
  4. Stack Temperature
  5. Combustion Efficiency
  6. CO Parts Per Million

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Each of these items are an important factor for proper combustion. Our service technicians will provide you with a full combustion report each month complete with actual printouts from a computerized combustion analyzer. You will be notified of any discrepancies that are in need of attention. Please note that if plant production will not allow the boiler to be held at certain firing positions for calibration, the boiler will be checked and calibrated at positions allowed by the production limitations.


Quarterly Safety Checks

The following safety items are to be checked each quarter on each boiler. This procedure requires the need to “trip” the boiler to verify the proper operation of some of the safety components. With each safety check, a complete written report will also be provided.

 

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The items checked would include the following:

Flame Safety System

  1. Pilot Flame Signal
  2. Main Flame Signal

Gas Fuel Train

  1. Ignition Transformer
  2. Combustion Air Proving Switch
  3. High Gas Pressure Limit Switch
  4. Low Gas Pressure Limit Switch
  5. Gas Valve – Primary
  6. Gas Valve – Secondary
  7. Gas Vent Valve
  8. Gas Modulation Valve
  9. Proof Of Closures
  10. Manual Resets

Water Level Safeties

  1. Primary Low Water Cutout
  2. Secondary Low Water Cutout
  3. High Level Alarm
  4. Low Level Alarm

General Boiler

  1. Proper Air Provided To Rear Peep Sights
  2. Control Linkage Tight
  3. Hot Spots
  4. High Limit Steam Pressure Control
  5. Off/On Steam Pressure Control
 

Note on Safety Checks: If for some reason the plant production can not allow the boiler to be shut down or “tripped” during normal week day production hours, IB&M can make arrangements to complete required safety check on a Saturday or evening hours. In this event the customer will only be charged for the overtime portion of that work provided.

Contract Maintenance Quote: Combustion & Safety Checks
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Trust the Combustion Experts at IB&M

Our group of burner technicians stands second to none in solving the most complex burner and combustion problems. With over 200 years of combined experience, IB&M combustion technicians can service all types of combustion equipment, including:
 

  • Boilers
  • Burners
  • Coaters
  • Furnaces
  • Incinerators
  • Vaporizers
  • Air Mixed Propane Systems
  • Hot Oil Systems
  • Hot Water systems
  • Industrial Gas Dryers
  • Industrial Ovens
  • Most Combustion Related Equipment

Contact our Combustion Services division today at (855) 753-BOILER for more information on repairs, upgrades and inspections. IB&M crews are on-call 24/7/365 and ready when you need them.

24 / 7 Emergency Service
Count on IB&M's expert service technicians to solve your equipment repair challenges quickly and correctly – today.
SAFETY IS PRIORITY:   .71 EMR
With over 13,000 projects completed to date, we are proud of our safety record and boast one of the lowest EMRs in the industry:  .71.

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We are the leaders in innovative steam plant solutions. Contact the IB&M boiler experts.

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IB&M is proud to provide end-to-end boiler service and repair as a fully licensed contractor in 25 states.

  • GENERAL CONTRACTOR
  • MECHANICAL CONTRACTOR
  • ELECTRICAL CONTRACTOR
  • ASME CODE REPAIRS
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